Automatic Tube Cleaning SystemBall Type Automatic Tube Cleaning SystemPeriodic Injection and Collection cycles for sponge balls.
|Usage/Application||Water Colled Chiller|
The injection control valve opens and injection pump starts. Injection pumptakes water from the Cooling Water inlet pipe and boosts the pressure inthe Ball Collector (BC), where the cleaning sponge balls are resting. Assoon as the pressure in the ball collector is boosted, the sponge ballsare injected almost simultaneously at the heat exchanger tube sheet withthe help of injection pump thereby giving effective spread to the spongeballs in various tubes, the sponge balls would pass through the tubes andclean the fouling/scales/deposits inside the tubes.
Collection control valve opens and collection pump starts. Collection pump takes water along with the sponge balls from the Ball Trap, the sponge balls are arrested by the Ball Collector on the way back & wateris sent into the Cooling Water outlet pipe. The entire process is a batch operation, automatically controlled by PLC and occurs periodically fewtimes in an hour. These pumps run hardly for 1-2 minutes for injection andcollection of sponge balls in each cycle.Benefits of Automatic Tube Cleaning SystemsEnergy Savings -
Lower fouling factors provide more efficientheat transfer. Electrical energy consumption is reduced by 10 to30 percent when average fouling is eliminated.Maintenance Savings -
As it cleans condenser tubes eachday, the need to manually clean tubes is eliminated. Labor andmaterial costs for maintenance are greatly reduced.Reduction of Downtime -
This System eliminates the needto shut down the equipment throughout the year. In processindustries unscheduled downtime to manually clean tubescosts even more than the energy loss created by tube fouling.
- Production Capacity: 50
- Delivery Time: 4 week
- Packaging Details: Standard